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Investment Casting
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Provide Lost Wax Casting Solutions

BESSER offers high quantity lost wax investment casting solutions and services. Our in-house services include include ceramic mold making, advanced machining, heat treatment, and casting for multiple materials and project outcomes. We provide dimensional accuracy and precise components based on the specific needs of your project. Our large casting foundry, with unmatched industry experience, and access to advanced equipment give product innovators and project managers the ability to produce high quantity metal parts and components within the size and scope of budgets, timelines, and quality standards. I f machining is required, our one-stop shop can deliver surface finishing for complex geometry parts.

The Benefits of Choosing Lost Wax Investment Casting

There are many benefits associated with lost wax investment casting. The enhanced flexibility of being able to utilize nearly any metal material makes this process suitable for a variety of industries and applications, including aerospace, energy, automotive and more. There’s also a great deal of room for flexibility, as investment casting can be executed using many different alloys, including tool steel, stainless steel, carbon steel. and low-alloy steel.

In addition to producing parts of intricate shapes and sizes, lost wax investment casting helps minimize material waste and conserve energy. It also provides manufacturers the ability to cast complex parts with superb surface finishes, greater dimensional accuracy, and no flash or parting lines.

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About Our Lost Wax Investment Casting Process
Casting Simulation
3D Casting Simulation Prevents Expensive Prototyping
BESSER’s knowledge in the area of casting simulations guarantees a stable process. Finding the best manufacturing method by applying simulation software, to avoid time cost of repeated sample developing and to increase products quality effeciently. Our engineering development team uses the latest hardware and software tools We have considerable practical experience and knowledge. Casting simulations provide a high degree of process certainty, prevent technical problems and ensure that a project does not encounter delays.
Tooling Making
Tolerance range: ±0.005 inch
To make toolings according to different material and tolerance. The mold flask is used as container for holding the mold. The mold flask is designed and separated into two halves to help in the process of mold making. The sand molds made are actually temporary molding. This results in the process of making new molds to carry out each individual casting of mold. We will design specific material and mechanical specifications. Make the best casting products.
Sample Developing
Unparalleled quality and dimensional tolerances
Further correct the process and tolerance assessment through sample test and confirm acceptance requirements with the clients. The average sample delivery time is 10 days.
Production Schedule
Fast Delivery
Arrange orders by ERP software and proactively inform clients exact time piont for each process completion
Wax Injection
Prototyping techniques for the lost-wax process – any steel alloy is possible
Make and inspect products' wax patterns. The choice of most effective prototype process is determined by the desired mechanical properties that the final component must meet and the tests that it must pass. These requirements will reduce the number of prototyping options available.
Welding
Standard operation procedure
Weld the wax patterns with wax rod as SOP(standard operation procedure)
Shell Making
Standard operation procedure
Make shells for products as per their specific structure, volume and weight
Dewaxing
Standard operation procedure
Melt the wax patterns from shells
Casting
Standard operation procedure
Test the alloys with spectrum analyzer and then pour qualified metal into shells
Shell-removing, Cutting and Grinding
Standard operation procedure
Remove the shells with shaking machine, cut the parts from rods , and grind the cutting surface
Surface Treatment
Standard operation procedure
Shot blasting, sand blasting, heatl treatment, reshaping and so on
Value-added Services
Standard operation procedure
CNC machining, surface treatment (polishing, electroplating, and paint spraying), assembly and package
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Investment Casting Manufacturer

Looking for an innovative Investment Casting partner? One that provides outstanding service, exceptional quality, and low costs - all within short lead times? Look no further than Besser Casting, Inc. for your casting needs.

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Investment Casting Products We Have Done for Customers

Besser handles each job with an optimal process to achieve the lowest cost, best quality, and highest efficiency.


We do metal castings
Water Valve Casting
Material: Stainless Steel, Carbon Steel and Low Carbon Steel
We do metal castings
Tool Casting
Material: Stainless Steel, Carbon Steel and Low Carbon Steel
We do metal castings
Pump Casting
Material: Stainless Steel, Carbon Steel and Low Carbon Steel
 
Impeller Casting
Valve Casting
Material: Stainless Steel, Carbon Steel and Low Carbon Steel
We do metal castings
Impeller Casting
Material: Stainless Steel, High-temperature Steel, and Nickel-based Steel
We do metal castings
Gas Valve Casting
Material: Stainless Steel, Carbon Steel and Low Carbon Steel
 

 

 

Investment Casting Foundry

Besser Casting, Inc. is China's leading precision investment casting foundry, which began manufacturing investment castings in 2001. Throughout our history, we have been proud to partner with our customers to solve their casting problems in innovative, cost-effective ways. .

Whether you require complex cast components weighing just a few grams or large components of up to 50 pounds, or your needs include high volume, rapid prototype, or short-run projects, you can count on the experience, innovation, and dedication of Besser Casting to work for you.

 

 

Full-Service Casting Capabilities

I have a full-service foundry in China that can meet your custom needs. By partnering with us on your investment casting project, you'll benefit from the experience and capabilities of an industry leader.

Besser Casting, Inc. offers a variety of services to ensure the quality and longevity of all of our investment cast products. Our heat treatment solutions include machinability annealing, material stress relief normalizing, and durability and wear hardening. To ensure quality, we perform non-destructive testing such as X-ray, Class A X-ray, HIPing (or Hot Isostatic Pressing), Magnetic Particle Inspection and Fluorescent Penetrant Inspection.

As for the custom finishing touches, Besser Precision Casting, Inc. handles all plating and finishing. This includes phosphate coating, polishing, hand polishing, passivation, pickling and electropolishing.

 

Provide Our Customers with the Best Molding Solutions

We are Committed to Delivering the Highest Quality Investment Castings.


Automotive Parts

Castings for the Automotive Sector

Construction Hardware Casting

Construction Hardware Casting

John

Bathroom Hardware Casting

Mike

Agricultural Equipment Casting

100

Hydraulic Equipment Casting

 

Fortune 500 Companies Choose to Cooperate with Us


 

 

Custom Investment Casting Frequently Asked Questions

Q1: What is an investment casting process?

A1: Investment casting is a manufacturing process in which a liquid material is poured into a ceramic mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is the casting, which is broken away from the ceramic mold to complete the process.

Q2: How accurate is investment casting?

A2: Quite Expensive: Investment casting is quite costly compared to other processes. This is especially true when dealing with a low volume of production. Labor Intensive: As the process is complex and involves a lot of steps, it is quite labor-intensive. So, the labor cost is high for precision casting.

Q3: Is investment casting expensive?

A3: Investment casting is preferred for its ability to produce complex and intricate parts with high precision. It offers excellent surface finishes and allows for the casting of thin-walled sections, reducing the need for secondary machining.

Q4: Why is investment casting costly?

A4: Investment casting, also known as lost-wax casting, allows for the creation of intricate and detailed metal parts. Factors that affect investment casting costs are hard tooling, casting size, casting shape, alloy material, quality requirements, dimensional requirements, and quantity.

Q5: What is the size limit for investment casting?

A5: Investment casting is used with almost any castable metal. However, aluminium alloys, copper alloys, and steel are the most common. In industrial use, the size limits are 3 g (0.1 oz) to several hundred kilograms. The cross-sectional limits are 0.6 mm (0.024 in) to 75 mm (3.0 in).

Q6: What kind of wax is used in investment casting?

A6: Paraffin wax is used to affect the rheological properties, the injection temperature and fluidity of the investment casting wax material. Microcrystalline wax is also a hydrocarbon based petrochemical produced as a by-product of the distillation of crude oil.

Q7: What products are made by investment casting?

A7: The applications of investment castings are limitless. However, the aerospace, power generation, firearm, automotive, military, commercial, food service, gas and oil, and energy industries use these metal components the most.

Q8: Why do people use investment casting?

A8: Investment casting is generally used for making complex-shaped components that require tighter tolerances, thinner walls and better surface finish than can be obtained with sand casting. The distinguishing feature of investment casting is the way the mould is made.

Q9: What is the difference between casting and investment casting?

A9: Investment casting accommodates both ferrous and non-ferrous metals, while die casting is only suitable for non-ferrous casting metals. Investment casting is ideal for low and medium-volume production runs, while die casting is more appropriate for high-volume production runs.

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The Most Common Questions, We Answer For You !
1. Can your factory produce stainless steel castings?
Yes,we can.we can do with stainless steel, carbon steel, alloy steel, high temperature nickel base alloy material.
2. Why your price is higher than other dewaxing foundry?
We are the casting of silica sol process, the best process in dewaxing casting. There are water glass process and composite process in dewaxing casting. The difference is that the quality of auxiliary materials is completely different, such as wax, glue, sand and so on.3. How accurate can your casting process be, or what tolerance level? Our silica sol casting process can achieve CT5-CT6 tolerance.
3. What is the weight range of castings you can make?
We can make 10g-80kg castings.
4. How long does your development time take?
For general structure products, we can complete the sample within 25 days from mold opening to sampling.
5. Where is your factory in China?
Our factory is located in Ningbo Zhejiang,the southeast of China, with a very developed transportation system.
6. Do you have existing molds that I can use?
This way I can save the cost of mold developing.
We are a non-standard custom factory and do not have our own molds. The existing more than 3,000 pairs of molds are owned by customers. We only store them on behalf of customers, so we cannot use customers' molds. If you need to develop products, you can only develop new molds.
7. Is your mold developed by your own factory?
We have our own ability to mold, but because of limited energy, we will develop both in our own workshop and outsourcing factory. We will also strictly review and verify the molds developed by the outsourcing factory, so we can be assured of the quality of the molds.
8. If the mold is developed, do I still need to invest in the mold cost during mass production?
Our products only need to be invested in the mold at the beginning. The subsequent molds can basically have a life of 500,000 times. Even if the product is made more than 500,000, we will develop new molds by ourselves and submit samples for your verification.No need to pay.
9. What is the general cost of developing molds?
The advantage of our casting process is the low development cost. For general structure products, the average mold fee is about 800USD.
10. What is the size and production capacity of your factory?
Our factory now has about 130 people, and the output value last year was 11 million USD. On the basis of the existing land and plant, there is still 50% of production capacity.
11. What is your payment method?
Our molds are generally 100% prepaid. If the product development does not meet the drawing requirements, we can refund 100%.
12. What industry are the products you are making now?
Our current products are distributed in a wide range of industries, including tools, construction hardware, pump valve bodies, auto parts, etc.
13. Do you have vacuum casting?
We have a vacuum casting production line that can make high-temperature nickel-based alloy products. Vacuum casting can reach the ultimate thickness of 0.5mm, but the thinnest non-vacuum casting is generally only 2.5mm.
14. Can you provide a test report for each batch of shipment? What are your testing equipment?
We can provide chemical composition report and size report every time. Our testing equipment includes Spike brand spectrometer and Hexagon brand three-coordinates. For details, please see our testing equipment page.
15. How long is your delivery date?
Our delivery time for goods is generally around 45 days. If you have urgent orders that need to be processed, we can help you make them expeditiously within 15 days.
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Let’s Work on Your Next Investment Casting Project.
Contact Us
32 North Yihuan Road, Zhangqi Cixi, Ningbo China 315313
erica@bessercasting.com
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